Custom Clamshell Packaging in Orlando, FL
Retail‑ready, durable, and secure clamshells engineered for a perfect fit and standout shelf appeal. Rapid quotes, fast prototypes, and scalable production for Central Florida brands.
Designed to your product
Prototypes & production
Hang tabs • Inserts • Labels
RPET & design for recycling
Get Started
Share your product dimensions or CAD to receive a tailored clamshell proposal.
- Upload drawings or a sample part
- Select material (PET, RPET, PVC, HIPS, ABS)
- Choose branding: insert cards, labels, print
- Pick quantities & delivery timeline
Why Choose Clamshell Packaging?
Clamshells protect products, deter tampering, and showcase your brand with crystal clarity. Hinged designs streamline fulfillment and enable secure sealing for retail environments. Our engineers optimize form and function so your product looks great and ships safely.
Industries We Serve
- Consumer electronics & accessories
- Hardware, tools & fasteners
- Health & beauty (HBA)
- Toys, crafts & hobbies
- Automotive aftermarket
- Medical device components (non-sterile)
Capabilities
Design & Engineering
We translate your specs into manufacturable clamshells that fit, protect, and display your product. CAD-driven design, draft analysis, nesting, and material optimization reduce cost and lead-time.
Rapid Prototyping
3D prints and sample runs validate clarity, closure, and shelf presence before investing in production tooling.
Production Thermoforming
Small to large runs on modern thermoformers. Consistent gauge control and repeatable results with robust QC checks.
Materials
PET, RPET (recycled content), PVC, HIPS, and ABS in clear and tinted options. Ask about post‑consumer content and recyclability.
Branding & Finishing
Insert cards, labels, embossed logos, and security features. Add hang tabs, euro‑slots, and custom hinges.
Sealing & Fulfillment
Perimeter or spot seals, high‑frequency sealing, and pack‑out options to accelerate your time to shelf.
Our Process
| Step | What We Do | Your Part |
|---|---|---|
| 1. Discovery | Review product, goals, timelines, and budget. | Share CAD, dimensions, photos, or a sample. |
| 2. Design | Engineer a clamshell for protection and merchandising. | Provide branding assets and insert specs. |
| 3. Prototype | Build and test a prototype; adjust as needed. | Confirm fit, function, and appearance. |
| 4. Tooling | Create production tooling to spec. | Approve final drawings and materials. |
| 5. Production | Run, QC, and pack per your requirements. | Schedule delivery and fulfillment. |
Sustainable by Design
When sustainability matters, we recommend RPET with recycled content and design for easy separation of paper inserts. We evaluate clarity, impact resistance, and cost to meet your goals—without compromising shelf appeal.
Options
- RPET with recycled content targets
- Embossed recycling marks
- Design for recycling & minimal material
- Right‑sized packaging to reduce freight
Serving Orlando & Central Florida
We partner with brands across Orlando, Kissimmee, Sanford, Winter Park, Lake Mary, and the greater Central Florida region. Need multi‑site delivery or staggered releases? We can coordinate freight and pack‑outs to match your schedule.
Typical Clamshell Styles
Two‑Piece Clamshell
Separate front/back shells with perimeter sealing for enhanced security and rigidity.
Hinged Clamshell
Single hinged body for easy loading and consistent alignment on the line.
Tri‑Fold Clamshell
Freestanding design that doubles as a display—great for end‑caps and shelf presence.
FAQs
Lead times?
Concept to prototype in days; production lead times depend on tooling and quantities. Tell us your date and we’ll align capacity.
Minimums?
We support pilot to large runs. Share your forecast and we’ll propose the most cost‑effective path.
Can you supply insert cards?
Yes—design, print, and insert options are available, or we can use your supplied cards and labels.
Quality controls?
Dimensional checks, gauge verification, in‑process sampling, and final inspections ensure every run meets spec.
Ready to start your clamshell project?
Send your product dimensions, photos, or CAD files and we’ll return a tailored quote with design recommendations.